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PRODUCT
Casting metal Crusher Machine Waste metal Crushing Equipment High Torque

Application Materials :

scrap steel, bicycles, motorcycles, car shells, cans, paint buckets, iron sheets, color steel tiles, scrap light and thin metal materials, etc.

Power :18.5-220 kw

Production :600-12000 kg/h

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Product Details
Metal shredder is a kind of mechanical equipment produced by our company, which is specialized in crushing and recycling scrap steel.

 

Application Materials
Scrap steel, bicycles, motorcycles, car shells, cans, paint buckets, iron sheets, color steel tiles, waste light and thin metal materials, etc.

 

Power
18.5-220kw

 

Yield
600-12000kg/h

Casting metal Crusher Machine Waste metal Crushing Equipment High Torque

Product Description
In today's society, the pace of life is getting faster and faster. In the state of fast-moving consumer goods, a lot of household waste is discarded every day. Such as waste cans, scrap iron sheets, scrap iron slag, Lulu cans, eight-treasure porridge cans, Heqi cans, metal bottles, cans, cola cans, beverage cans, beer cans, red bull cans, paint buckets, moon cake boxes, cans, etc. , and even some outdated bicycles, motorcycles, cars, these are some metal garbage.

Due to corrosion, damage and natural obsolescence of metal products, a large amount of scrap metal is produced every year. If these scrap metals are discarded at will, it will not only cause environmental pollution, but also waste limited metal resources. For this reason, how to rationally use scrap metals makes scrap metal shredders come into being.

Someone once estimated that recycling a discarded aluminum soda can saves 20% of the money and saves 90% to 97% of energy than manufacturing a new one. Recycling 1 ton of scrap iron and steel can make 0.9 ton of good steel, which can save 47% of the cost compared with smelting with ore, and can also reduce air pollution, water pollution and solid waste. It can be seen that establishing the concept of sustainable development, strengthening the classification and treatment of garbage, recycling and recycling scrap metal has huge economic and social benefits, and metal crushers are indispensable.

The metal crusher is mainly used for the crushing and processing of scrap metal, in order to reduce the transportation cost of scrap metal and achieve a relatively good profit prospect in terms of recovery price. The main body of the equipment is made of thickened steel plate in structure, and the lining is made of high manganese cast iron. Steel parts are used to protect the outer body, and the machine adopts a disc-type fastening and rotating mechanism at the rotor part of the main engine.

There are several steel discs installed on the horizontal shaft on the rotor (the number and diameter of the steel discs depend on the model), there are 6 pin shafts distributed around the steel disc, and several hammer heads are suspended in the axial direction for hitting and breaking the material. The main shaft is supported by ball bearings, the circulating oil is forced to lubricate and cool, and a temperature sensor is installed to ensure high-speed and stable operation of the equipment.

Casting metal Crusher Machine Waste metal Crushing Equipment High Torque

Application areas
Widely used in scrap steel recycling companies, metal smelting, construction industry, metal recycling industry, automobile recycling companies, etc.

 

Working principle
The metal is fed into the forced feeding and crushing port of the equipment through the feeding conveying device, and the metal is primary crushed by the crushing process of the pressing roller and the primary crushing shaft. After the primary crushing, the metal enters the main cavity of the equipment. Driven by the torque motor, the hammers on the rotor of the main machine take turns to hit the objects to be crushed that enter the cavity. The materials pass through the air cyclone sorting system to separate the paint, rust and waste plastics in the metal, and the materials discharged at the bottom of the equipment are transported to the collecting point through the conveying equipment.

In this process, the non-magnetic material contained in the material is sorted and discharged from the production line under the action of the magnetic separator and falls to the non-magnetic material pile. In addition, the whole system is equipped with a dust removal device, which reduces the hazard of dust pollution generated in the production process to a minimum. The equipment mainly has the advantages of high output, low energy consumption, high efficiency, fine and uniform discharge and so on. And when using the equipment, the noise is low, the pollution is small, the operation is simple, and the maintenance is convenient.

Casting metal Crusher Machine Waste metal Crushing Equipment High Torque

Performance characteristics
1. The metal crusher has the advantages of large torque, high output, low noise and wear resistance;

2. The metal crusher can greatly reduce the volume occupied by crushing, and can feed continuously or intermittently;

3. The metal crusher has the advantages of high crushing efficiency and small discharge particle size;

4. The metal crusher has a strong structure and densely clothed stiffening plates to ensure the strength of the box;

5. The metal crusher can be equipped with conveyor belt feeding equipment;

6. The metal crusher uses an automatic operation cabinet, and the equipment has a high degree of automation.

Technical Parameters

Model JLHC-200 JLHC-315——420HP JLHC-450——600HP
Thickness of case plate 30mm 40mm 50mm
Thickness of screen 60mm, material: cast steel, mesh 65*85mm 100mm, material: cast steel, mesh 65*85mm 100mm, material: cast steel, mesh 65*85mm
Thickness of edge lining plate 40mm 50mm 60mm
Main shaft Diameter 200mm,material:40Cr 250mm,material:40Cr 280mm,material:40Cr
Rotor disc φ800mm, thickness 50mm, welding wear layer φ900mm, thickness 60mm, welding wear layer φ1200mm, thickness 80mm, welding wear layer
Hammer 10pcs, material: 13Cr2Mn, unit weight: 35KG 10pcs, material: 13Cr2Mn, unit weight: 45KG 14pcs, material: 13Cr2Mn, unit weight: 75KG
Thickness of Forced feed plate 16mm, hydraulic system 20mm, hydraulic system 20mm, hydraulic system
Motor/control cabinet 8P-200kw (1pcs), brand: WNM Soft starting cabinet, electrical components: Chint/Delixi 8P-315kw (1pcs), brand: Simo - Slip Ring motorcyclo motor water resistance starting cabinet, electrical components: Chint/Delixi 8P-450kw (1pcs), brand: Simo - Slip Ring motorcyclo motor water resistance starting cabinet, electrical components: Chint/Delixi
Feed chain conveyor 9000*1200mm,1pcs, power:7.5KW  12000*1400mm,1pcs, power:11KW 12000*1600mm,1pcs, power:11KW
Vibrating discharge machine 2500*1000mm,1pcs, power:3KW 2500*1000mm,1pcs, power:3KW 3000*1200mm,1pcs, power:4KW
Discharge conveyor 1000*6000mm,1pcs, power:4KW 1000*6000mm,1pcs, power:4KW 1000*6000mm,1pcs, power:4KW
Magnetic separation vibration feeder 2000*1000mm,1pcs, power: 3KW 2000*1200mm,1pcs, power: 4KW 2000*1200mm,1pcs, power: 4KW
Drum magnetic separator 1000*650mm1pcs, power: 5.5KW 800*1000mm 1pcs, power: 7.5KW 1000*1000mm1pcs, power: 7.5KW 
Output conveyor 800*8000mm1pcs, power: 4kw 800*8000mm1pcs, power: 4KW 1000*8000mm1pcs, power: 5.5KW
Slag removal conveyor 500*8000mm1pcs, power: 3kw 600*8000mm1pcs, power: 3KW 650*8000mm1pcs, power: 4KW
DMC-120 Filter bag type dust collector/Cyclone/pipe/fan 1set power: 7.5KW 1set power: 11KW 1set power: 22KW
Capacity 4-6t/h 8-10t/h 10-15t/h